How do you calculate the current carrying capacity of a bus bar?

The total current carrying capacity of the busbar is 1.2 * area => 1000 sqmm* 1.2 =1200 Amps. Hence the total current carrying capacity of the copper 1200 Amps of 100mm width and 10 mm thickness.

How is Aluminium bus bar current carrying capacity calculated?

THUMB Rule for Busbar : For Aluminium : 0.7 Amps / 1 Sq.mm of Bar. For Copper : 1.2 Amps / 1 Sq.mm of Copper.

Why is it important to calculate current carrying capacity of a bus?

Calculating conductor size is very important to the electrical and mechanical properties of a bus bar. Electrical current-carrying requirements determine the minimum cross-sectional area of the conductors. Mechanical considerations include rigidity, mounting holes, connections and other subsystem elements.

What is a bus bar rating?

The IEEE states a busbar should be rated at the highest amperage passing through any section of the busbar, with a maximum of a 50° C rise in temperature from an ambient temperature of 50° C. This rating method avoids excess terminal temperature at the wire termination.

How do you size a bus bar?

Bus bar Cross Section Area as per Current= Current Rating of Bus bar / Current Density of Material. Bus bar Cross Section Area as per Current= 697 / 1.6. Bus bar Cross Section Area as per Current= 436 Sq.mm. Bus bar Cross Section Area as per Short Circuit= Isc X√ ((K/( θtx100)x(1+ α20xθ) xt.

How do you calculate busbar weight?

Weight per Meter = (A x A x 0.007361) Kg in Brass Kg. in Brass Kg. in Copper Kg.

How do you size a busbar?

Bus bar Cross Section Area as per Short Circuit= Isc X√ ((K/( θtx100)x(1+ α20xθ) xt. Bus bar Cross Section Area as per Short Circuit= 50000X√ ((1.166/( 100×100)x(1+ 0.00403×85) x1. Bus bar Cross Section Area as per Short Circuit=626 Sq.mm. Select Higher Size for Bus bar Cross section area between 436 Sq.mm and 626 Sq. …

How is busbar heat dissipation calculated?

Thus, the total heat dissipation coefficient is h=hc+h= 15.59 W/m²/C. The surface area for heat dissipation per metre length of busbar is A = (2) x 1.0 x 0.05m2 = 0.1m2. :: heat loss = hA = 15.59 x 0.1 = 1.56 W/C/m.

How is aluminium busbar weight calculated?

To find out the total weight per unit of your aluminium extrusion simply multiply the kg/m by the length of the finished product.

How is bus bar calculated?

Bus bar Cross Section Area as per Short Circuit= 50000X√ ((1.166/( 100×100)x(1+ 0.00403×85) x1. Bus bar Cross Section Area as per Short Circuit=626 Sq.mm. Select Higher Size for Bus bar Cross section area between 436 Sq.mm and 626 Sq.mm. Final Calculated Bus Bar Cross Section Area =626 Sq.mm.

How many amps can a bus bar handle?

Our common bus bars are rated for 150 amps of continuous power. They are called common as they are the industry standard size and as such, are the most common. Maxi bus bars are for use in applications that require 250 amps of continuous power.

How many amps is a bus bar?

What is the current carrying capacity of ACSR conductors?

The voltage doesn’t matter. The type of conductor does, copper or aluminum. Also time, as the 100 mm2 conductor will take 10 or 100 times the average current for a very small fraction of a second. Lightning conductors may only be 10 mm2 and conduct 10,000 amps but for only 10 micro seconds.

How big does busbar have to be to carry full load current?

Consultant Challenged Contractor that, His recommended Size of Busbar will carry full load Current, then Contractor approached ‘CPRI Testing for their internal verification. Finally Busbar gets melted when it carried full load Current [6300A] for the interval 1 Minute.

How big is a bus bar in Table 3?

Table 3 indicates that 1/16 x 1 in. size would probably be adequate. This is confirmed by Table 1 which lists the ampacity of 1/16 x 1 in. bus bar as 187 amp.

How big is one run of busbar for copper?

For Copper : 1.2 Amps / 1 Sq.mm of Copper. for the Area 800 Sq.mm [80 x 10 mm], Current Carrying Capacity will be 960A.., Then additional one Run of Busbar needed to carry the Current of 1067A. K = 1 x 1 x 1 x 0.8 x 1 x 1 = 0.8